Engineered for High-Yield Production & Maximum Operational Efficiency
The Industrial Shade Net Machine (Heavy-Duty Scaffolding & Windbreak Net) manufactured by Satya Group is a state-of-the-art industrial textile machine designed to satisfy the rigorous demands of agricultural, commercial greenhouse, and industrial mesh fabricators. Fabricated at our advanced manufacturing plant in Valsad, Gujarat, this machinery incorporates high-precision Raschel latch needles, oil-sealed cam transmissions, and electronic yarn feed mechanisms to deliver continuous, high-speed output with minimal mechanical downtime.
Whether you are establishing a new shade net manufacturing plant or expanding an existing agro net production line, Model SG-IND-650 offers unmatched flexibility. It knits uniform shade fabrics ranging from 30% to 95% opacity using flat tape, monofilament, or composite yarns, maintaining strict dimensional stability, high tensile knot strength, and optimal UV degradation resistance.
Machine Procurement & Commercial Highlights
Technical Specifications & Parameters (Model: SG-IND-650)
All mechanical components, cams, guide bars, and electrical drives are manufactured under stringent ISO 9001:2015 quality control tolerances.
| Machine Model | SG-IND-650 (SG-IND-650) |
|---|---|
| Machine Type | High-Speed Single / Double Needle Bar Raschel Warp Knitting Machine |
| Production Capacity | Heavy Duty High Output (24-Hour Continuous Duty) |
| Available Working Widths | 3,200 mm to 6,500 mm (3.2 m - 6.5 m) |
| Machine Gauge (Needle Density) | E2, E3, E6, E8 (Heavy Yarn Reinforced) |
| Knitting Needle System | Reinforced Heavy Cast Iron Needle Bar with Hardened Cams |
| Guide Bars | 2 to 4 Guide Bars for High-Tensile Interlocking Knots |
| Operating Speed (RPM) | 350 - 550 RPM |
| Main Motor & Total Power | 26.5 kW - 32.5 kW (440V, 3-Phase Heavy Duty) |
| Control System & Automation | Industrial Heavy PLC with Motor Overload & Broken Yarn Safety Trips |
| Raw Material Compatibility | Heavy Denier HDPE Tape (800D-1800D), High Tenacity Mono Yarn |
| Shade Factor Range | High Density 75% - 95%, 80 GSM - 320 GSM Heavy Fabric |
| Lubrication System | Forced Continuous Lubrication with Temperature Heat Exchanger |
| Overall Machine Dimensions | 8,200 mm x 2,400 mm x 2,500 mm |
| Gross Machine Weight | 6,500 kg - 8,500 kg (Vibration Dampening Frame) |
| Country of Origin | Made in India (Valsad, Gujarat) |
Advanced Raschel Warp Knitting Technology & Operating Mechanism
Unlike traditional circular looms or standard weaving machines, the Raschel warp knitting technology utilized in the SG-IND-650 employs compound latch needles and independent guide bar shogging movements. This structural architecture creates an interconnected pillar stitch and inlay chain that prevents the finished shade netting from unraveling or fraying even when cut into custom lengths on agricultural fields.
Electronic Let-Off System (EBC)
Maintains consistent warp yarn tension from the beginning of the beam to the last meter, eliminating tension banding and irregular mesh apertures.
Hardened CNC Cam Mechanism
Precision-milled cam discs made from alloy steel with vacuum heat treatment ensure smooth needle bar acceleration, low acoustic noise, and extended component life.
Optical Yarn Break Sensors
Automated infrared warp stop motions immediately pause the machine within 0.2 seconds upon yarn breakage, preventing fabric flaws and minimizing scrap waste.
Centralized Auto Lubrication
Timed pulse oil distribution lubricates sliding blocks, eccentric cams, and needle grooves continuously, enabling seamless 24/7 industrial production.
Raw Material Formulation & Yarn Specifications
High-quality shade netting requires strict raw material standards. Model SG-IND-650 is engineered to process both virgin and high-grade recycled HDPE (High-Density Polyethylene) formulations. The ideal yarn composition includes:
- HDPE Virgin Polymer: MFI 0.8 - 1.2 g/10min, Density 0.945 - 0.955 g/cm³ for maximum tensile strength and elongation.
- UV Stabilizer Masterbatch (HALS): 2.0% to 3.5% Hindered Amine Light Stabilizers to protect shade nets against intense solar ultraviolet radiation for 3 to 7 years.
- Color Masterbatch: Agricultural Green, Dark Green, Black, White (thermal reflective), Blue, and Beige color concentrates with high pigment dispersion.
- Yarn Denier Range: Flat tape yarn between 400 Denier to 1200 Denier; Monofilament yarn from 0.18 mm to 0.35 mm diameter.
For clients planning a full production setup, Satya Group also provides complete auxiliary machinery including HDPE Tape Extrusion Plants, Direct Warping Machines, and Fabric Roll Winders.
Complete Turnkey Production Line & Auxiliary Equipment
A complete commercial shade net manufacturing plant requires synchronized upstream and downstream machinery. Satya Group supplies and integrates the entire manufacturing ecosystem:
Melts HDPE virgin granules, extrudes film, water-quenches, slits into tapes, hot-air stretches for molecular orientation, and winds onto bobbins.
Transfers hundreds of tape bobbins from the creel onto warp beams with precise uniform tension and pneumatic beam loading.
The core manufacturing unit that knits beams of warp yarn into seamless, high-strength agricultural and industrial shade netting.
Automatically rolls finished net fabric into standard commercial rolls (e.g. 50m, 100m) with digital meter counting and heat-slitting.
End-Product Applications & Market Demand
Shade netting manufactured on Satya Group machinery serves high-growth industries across India and global export destinations:
Agriculture & Horticulture
Greenhouse thermal regulation, polyhouses, nursery sapling shading, floriculture crop protection, tea/coffee plantation shade.
Building & Construction Safety
High-rise building scaffolding safety net, debris containment, dust suppression barriers, and worker fall protection mesh.
Crop Protection & Anti-Hail
High-tenacity anti-hail nets, anti-bird screens for orchards, insect barrier mesh for organic farming and vineyard protection.
Commercial & Residential Shading
Car parking shade structures, resort privacy screens, sports stadium perimeter netting, livestock barn cooling covers.
Business Economics & Investment Return (ROI)
Investing in a Satya Group Raschel Shade Net Machine offers exceptional operating margins and rapid capital recovery for entrepreneurs and packaging mills:
*Estimates based on prevailing Indian polymer prices (IOCL/Reliance HDPE) and commercial market selling rates. Request a detailed plant project report from our sales engineers.
Customer Reviews & Factory Feedback
Real experiences from industrial net manufacturers across India.
"We installed 4 units of Satya Group Shade Net Machines in 2023 for our Sanand plant. The machines run 24/7 without vibration, delivering exact 50% and 75% shade factor nets. Daily output is consistently over 1,400 kg per machine. Their after-sales service and spare parts support from Valsad are exceptional."
"Satya Group's Agro Shade Net Machine (SGRE3/260-EL) gave us the best return on investment. The electronic let-off mechanism keeps yarn tension uniform, resulting in zero defects in mono-tape greenhouse netting. Their technical engineers provided complete on-site training to our operators."
"We purchased two Raschel Bag Making Machines for onion and potato mesh packaging bags. We are producing over 30,000 bags daily with integrated drawstrings. The machine quality is on par with European standards at an Indian competitive price. Highly recommended manufacturer."
Step-by-Step Purchasing, Factory Trial & Commissioning Process
We assess your target product (shade %, GSM, working width) and configure the optimal gauge (E2-E12), needle bar, and motor power.
Your machine is manufactured using CNC milled steel frames, hardened cams, and Delta PLC drives at our Valsad facility.
We invite you to our factory for a live trial run where we knit your sample net fabric and verify RPM, vibration, and gauge accuracy.
Our engineers arrive at your factory for unboxing, foundation leveling, electrical wiring, beam mounting, and 3-5 days of hands-on operator training.
Explore Complementary Machinery by Satya Group
We engineer complete turnkey extrusion and knitting lines. Cross-link your production line with our high-speed industrial machinery.
Frequently Asked Questions (FAQ)
The Industrial Shade Net Machine (Model SG-IND-650) delivers a production output of Heavy Duty High Output depending on the working width, gauge (E2 to E12), and mesh GSM. In continuous 24/7 industrial operation, it provides high production output with uniform yarn tension.
We manufacture this machine in widths ranging from 3,200 mm to 6,500 mm (3.2 m - 6.5 m). Custom needle bar lengths and pattern configurations can also be custom-engineered at our Valsad facility.
This machine is engineered for Heavy Denier HDPE Tape (800D-1800D), High Tenacity Mono Yarn. It runs smoothly on 100% virgin HDPE granules and masterbatch with UV stabilizers (2% to 3.5%) to guarantee 3 to 5+ years of outdoor field lifespan.
The connected main motor load is 9.2 kW - 15 kW (440V, 3-Phase Heavy Duty). It features high-efficiency frequency inverters (Delta/Mitsubishi) that reduce power consumption by up to 25% compared to conventional machines.
The machine supports High Density 75% - 95%, 80 GSM - 320 GSM Heavy Fabric. By adjusting the pattern cams and yarn let-off ratio, you can easily knit agricultural shading, construction safety netting, or insect barrier mesh.
Our technical engineers from Valsad, Gujarat travel to your factory to handle machine leveling, electrical connection, beam loading, pattern programming, and 3 to 5 days of comprehensive operator training.
Satya Group provides a 1-year comprehensive manufacturer warranty covering mechanical assemblies, PLC controllers, and gearboxes. We maintain a full spare parts inventory at our Valsad plant with same-day dispatch.
Yes, absolutely. We welcome all prospective buyers to visit our manufacturing facility at Survey No. 219, Behind Anchor Electrical Pvt. Ltd., Dhamdachi, Valsad, Gujarat. You can witness live machine trials and inspect manufacturing quality firsthand.
With a daily production of 800 to 1,500 kg and healthy market margins on agricultural and industrial nets, most factory owners achieve full capital payback within 6 to 10 months.
You can request an instant quotation by submitting the enquiry form below, calling us at +91-7878 525 278, or connecting on WhatsApp at +91-7878525278.
Request a Customized Price Quotation
Submit your required machine width, daily capacity, and factory location. Our engineering team in Valsad will respond within 2 working hours.